Tailored safety solutions for port operations

Flexible camera systems: from reach stackers to flatbed trucks

Posted 1 Oct 2025

Ports and container yards are critical hubs for global trade. They move millions of containers, connect supply chains, and keep goods flowing around the world. But, like any environment where vehicles and heavy machinery operate, they come with their own hazards and challenges. Tight spaces, high stacks of containers, and the constant movement of reach stackers, straddle carriers, forklifts, cranes, and flatbed trucks create a high-stakes environment where safety is essential.

For these vehicles and machines there is no one size fits all solution. Each vehicle has unique operational challenges, and keeping operators, cargo, and infrastructure safe requires tailored solutions.

The risks facing port workers

Working in ports comes with unique risks. Port workers —the people operating cranes, reach stackers, straddle carriers, forklifts — are on the frontlines of keeping goods moving. They’re handling massive containers, navigating tight spaces, and coordinating with a fleets of vehicles, machinery and equipment every day. Between 2011 and 2017, the fatal injury rate for these workers was five times higher than the national average.

In the UK, ports reported 193 lost time injuries (LTIs) in 2023, resulting in 2,076 lost working days. That’s not just numbers on a page—it’s real people affected, and real impact on businesses. To put it in perspective: there are only 365 days in a year, yet these incidents added up to over 2,000 lost working days.

It’s a stark reminder that even a small oversight in a busy terminal can have serious consequences—for workers, and for operational efficiency.

This is where AI-powered cameras come into play, alongside a simple goal: give operators the visibility and insights they need to work safely and efficiently—no matter what vehicle they’re operating.

Flexible and adaptable cameras for all vehicle types

Ports and container yards are complex environments. Every vehicle has unique blind spots and operational risks, so solutions need to match the challenge. Flexible camera systems with real time alerts and 360-degree visibility during the day and at night, help operators navigate safely in busy terminals. Here’s some examples:

Reach Stackers

Reach stackers move containers quickly across yards, often in tight rows or near high stacks. Blind spots above and around the load can make collisions a real risk. Cameras focused on container stacks and side clearances give operators the visibility they need to manoeuvre safely.

Straddle carriers

Straddle carriers travel long distances across the yard and lift containers over other equipment. Their height creates significant side and rear blind spots, making it hard for operators to see port workers moving nearby. Multi-angle camera systems with AI-powered human-form recognition alerts operators to pedestrians in real time, improving situational awareness and reducing the risk of accidents around the vehicle.

Forklifts

Forklifts operate close to ground-level workers and navigate crowded loading areas. The main risk comes from pedestrian interactions and nearby obstacles, as well as other forklifts in tight spaces. Front and rear cameras, combined with AI-powered alerts, help operators identify pedestrians and hazards in real time, reducing the chance of an accident.

Flatbed Trucks

Flatbed trucks move containers between ports and onward destinations. Driving to, from and around congested terminals, often for long hours or at night, brings significant risks. 360° cameras and AI-powered risk detection, with in cab audio and visual alerts, identifies port workers and other vulnerable road users in real time, while driver-facing cameras monitor fatigue and distraction to ensure drivers are focused during long shifts.

This flexible approach adapts to diverse fleets of vehicles and machinery, reducing blind spots, preventing accidents, and supporting safer operations across the terminal.

Beyond cameras: a complete approach to port safety

While cameras and AI-powered alerts tackle the immediate risks, they are only part of the picture. customisable digital checklists, predefined accident reporting, and compliance management ensure that issues are logged, tracked, and resolved before they escalate.

Together, these systems create a connected safety net — helping ports not only prevent accidents in real time, but also learn from incidents and build safer operations for the long term.

Enhancing safety and efficiency in port operations

Ports and container yards are fast-moving environments where the risks vary with each vehicle and operation. From reach stackers navigating tight rows to forklifts moving through crowded areas, blind spots and long hours increase the chance of accidents.

Flexible AI-powered camera systems provide operators with real-time visibility and risk detection, helping them stay focused, anticipate hazards, and keep colleagues, and everyone else safe.

By reducing accidents and supporting safer working practices, these tailored solutions also help maintain operational efficiency—keeping skilled port workers on the job and minimising the thousands of lost working days caused by incidents each year.

Different yards, different vehicles, different risks—CameraMatics provides one flexible platform that adapts to them all. Get started today.